Products & Solutions

Single Pair Ethernet – HARTING T1 Industrial

T1 connectivity makes Ethernet easy and affordable – and it can be used from the cloud to the smallest sensor

One pair of wires is enough – Let's Twist!

Our little giant Tw1ster brings data and power on one pair of wires to previously unattainable locations, thus challenging existing bus systems. HARTING relies on an alliance of research, industry and standardisation for single pair Ethernet. As part of this alliance, international standardisation committees have completed a multi-stage selection process in favour of the HARTING Technology Group’s SPE mating face. This also ensures planning security for the designers of new devices or sensor/actuator technology, permitting them to actively commence the implementation of SPE in the respective device technology.

Tw1ster doesn’t just feature superhero vision with its single-pair Ethernet transmission, it also has an industry standard IEC 63171-6 (formerly IEC 61076-3-125) to its name. After a multi-stage selection process, the international body of standards, the IEC, has elected the HARTING T1 Industrial as the future of single-pair Ethernet mating face for industrial applications. We congratulate our hero and will continue to work to ensure it remains the industry standard in the future.

Brilliant! Tw1ster is now standardised according to IEC 63171-6

The development towards ever smaller and more efficient devices in the IT world is well known. Yet, this trend is also found in other lines of business. Despite higher transmission rates and the parallel transmission of power (remote power feeding), cabling components need to be ever smaller and lighter. Based on transmission standards in accordance with IEEE 802.3, the new single-pair Ethernet technology SPE has just been integrated into new generations of automobiles and replaces CAN and other bus systems there. Controls, communication and safety functions are going to run uniformly on Ethernet in the future. This is a basic prerequisite for networked and later also autonomous driving.

SPE is now enabling the transmission of data by Ethernet using only two wires and the simultaneous power supply for terminals via PoDL – Power over Data Line. Until now, two twin wires for Fast Ethernet (100 MB) or four twin wires for Gigabit of Ethernet were necessary to achieve this. It would also be nice to use these advantages in industrial automation. SPE permits the barrier-free connection of equipment, sensors/actuator technology and much more via end-to-end IP-based communications up into the field level. By being able to integrate Ethernet interfaces onto simple sensors, cameras, reading/ID devices or similar equipment, it becomes possible to implement Integrated Industry and IIoT.

HARTING T1 Industrial IP20 connectors and device sockets

The SPE delivers a decisive advantage compared with bus systems or analogue current/voltage interfaces, as can still be found in the field level today.  This makes the field level  smart and simplifies the parameter setting, initialisation and programming. The set-up, operation and maintenance of equipment becomes more efficient and more cost-effective. SPE in machines, robots and in rail technology also help to save weight and space. The complete wiring is simpler and also considerably faster to install.

End-to-end compatibility of devices, cables and connectors

End-to-end compatibility of devices, cables and connectors is a prerequisite for the widespread use and consequently the successful marketing of SPE technology. This is ensured by the international standardisation (ISO/IEC and IEEE 802.3).  At the beginning of 2018, there was a selection process held internationally by ISO/IEC for the cabling and the selection of a standardised SPE mating face, in which more than 20 international expert committees participated. Two mating faces have prevailed in this selection process:

With SPE and a miniaturised interface, HARTING opens up completely new possibilities in automation
  • For building cabling, the mating face according to IEC 63171-1: this mating face is based on the proposal of the company CommScope and is known under the synonym variant 1 (LC style) for M1I1C1E1 environments
  • The mating face according to IEC 63171-6 (formerly IEC 61076-3-125) for industrial and industry-related applications: this mating face is based on HARTING's proposal, is specially designed for use in up to M3I3C3E3 environmental conditions, and is known as variant 2 (industrial style). This SPE connector design can achieve 1 GBit/s for shorter distances and 10 MBit/sec for longer distances. It has mating faces that are plug-compatible with each other.

MICE (mechanical, ingress, climatic, electromagnetic) describes environmental conditions for installations. Thus, it provides planners and users with valuable information on the specifications of technical equipment and cabling/wiring. As part of this, the essential requirements for mechanical robustness (M), IPxx degree (I), chemical and climatic resistance (C) and electromagnetic safety (E) are described.  M1I1C1E1  describes an environment that can be found in an office building and M3I3C3E3 describes a very extreme (outdoor or industrial)environment.

For HARTING, SPE is a technology topic and the starting point for many new product developments

For the user, however, SPE is not only an opportunity but also a challenge. Is this new technology just as safe as the existing solution? Can SPE also be used in process automation with line lengths of 1000 m? How much power can the end device use? When will SPE connectors and cables be available and will they be adequately standardised? HARTING takes these questions very seriously and has decided to answer them as part of a technology partnership.

The program WIPANO ("Knowledge and Technology Transfer through Patents and Standards") is an initiative of the Federal Ministry of Economic Affairs and Energy which helps to achieve this. HARTING, the University of Reutlingen and LEONI are working together in the NG200 joint project on urgent SPE issues and are simultaneously integrating their results into the international standardisation process. Recently, with the IEC 63171-6, an important step has been made towards specifying weight- and space-saving cabling for an industry-compatible single-pair mating face.

Continued work is being done in the  IEC 61156-xx on the SPE cables and in the ISO/IEC JTC 1/SC 25/WG 3 and in the IEC SC 65/JWG 10 on the associated cabling standards ISO/IEC 11801 and IEC 61918 with installation guidelines and limit values for SPE. In a further step within the joint project, the issue of where the technical limits of SPE communication channels lie will be pursued. Starting in 2019, users of SPE will have access not only to products but also to valid standards and guidelines on installation and testing of components. The HARTING technology partnership support customers as they implement SPE and therefore delivers real competitive advantages. Based on this mating face, HARTING is preparing a comprehensive range of products for the industry.

Check out the technical article about the  T1 Industrial® here.